Production process

Battery Cell Screening

Battery cell screening

Measure the data of initial voltage and internal resistance, and remove defective cells such as PVC film damage, missing surface pads, rust, deformation, and leakage.

Cell Capacity Division

Cell capacity division

It is detected by Formation & Grading systems, to analyze the capacity of these lifepo4 batteries and determine the quality level of the batteries.
After dividing the capacity, let the cells stand for a week to eliminate the cells with unstable self-discharge.

Cell Internal Resistance Division

Cell internal resistance division

The internal resistance tester tests the cells, and the screening criteria are: the pressure difference is less than 20mv, the capacity difference is less than 2Ah, and the internal resistance is less than 0.3mΩ. Ensure cell consistency.

Connect in Series into Modules

Connect in Series into Modules

Automatic stacking and trapping, pneumatic stacking, to ensure that the lifepo4 battery pack can have a stable structure even in severe shaking, and it is not easy to loosen.Automatic laser welding, compared with manual welding is more efficient, more stable, and has smaller welding errors.

BMS System Installation and Detection

BMS System Installation and Detection

Manual installation, and through ADC, DIO, PWM, CAN, relay and other ports and devices, the various functions of the BMS system are tested again.

Aging Detection

Aging Detection

Connect the aging system to perform constant current discharge-constant current and constant voltage charging repeatedly, and end when the cut-off capacity is 70% SOC to see whether the discharge capacity of the lithium-ion battery pack reaches the qualified standard.

Appearance Inspection

Appearance Inspection

Wipe the qualified LFP battery pack with a rag and alcohol, and check the battery pack for any leaks and screws, etc.

Sample Protocol Debugging

Sample Protocol Debugging

Test again whether the internal resistance, voltage, differential pressure and capacity of the battery pack are qualified, and whether the communication of the battery pack and the inverter work is normal.

A006, China Merchants Property, No.26, Guilan North Road, Nanhai District, Foshan City

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